Sublimated patches
Custom Sublimated Patches in Unlimited Colors
Dye sublimation is the best way to reproduce artwork that thread cannot: photographs, watercolor illustrations, soft gradients, detailed maps and full-color logos with many shades.
The process prints your design onto transfer paper, then presses it onto a light-colored polyester twill at high temperature. The ink becomes part of the fibers, so the image is smooth to the touch and does not sit on top as a layer. After printing, the patch is cut to shape and finished with a merrowed or embroidered border for a clean edge.
Sublimated patches are popular for events, tourism, sports memorabilia, school projects and promotional giveaways, and for brands whose logos rely on gradients. They are also cost-effective because there is no digitizing and no limit on the number of colors.
Hybrid options
Want texture too? We can add embroidered details or outlines on top of a sublimated base, so a photographic background sits behind stitched lettering.
Why choose sublimated patches
- Photographic detail and smooth gradients
- Unlimited colors at no extra cost
- Ink bonds into the fabric — no cracking or peeling
- Lightweight and flat
- Can be combined with embroidered accents
Recommended applications
- Event and race commemoratives
- Tourism and souvenir patches
- Sports team photos and memorabilia
- Promotional giveaways
- Brand logos with gradients
Materials
Polyester twill printed with sublimation inks using heat transfer, finished with a merrowed or embroidered border.
Size guidance
Any size from 1.5 to 10 inches works well. Because detail is printed, even small sublimated patches can include fine lettering, but photos read best at 3 inches and larger.
Quantities & pricing
Minimum order is 10 patches per design. With no digitizing step, sublimated patches are often the most economical choice for small full-color runs.
Artwork recommendations
Send high-resolution artwork — at least 300 DPI at the final size for photos and raster images. Provide CMYK or Pantone references for brand colors. Keep important details away from the very edge where the border sits.
Simple process
How to order sublimated patches
- 1
Share your idea
Send your logo, a sketch or just a description. Tell us the size, quantity and where the patch will be worn.
- 2
Get your free quote
We recommend the right patch style, backing and border, then send clear pricing — usually within one business day.
- 3
Approve a digital proof
Our artists prepare a detailed proof showing colors, thread and size. Nothing is produced until you approve it.
- 4
Production & delivery
Your patches are made, inspected and shipped to your door anywhere in the United States.
Examples
Sublimated patch projects
FAQ
Sublimated patch FAQs
What is the difference between sublimated and printed patches?
Sublimation bonds dye into polyester fibers, so the image is part of the fabric. Other printed patches (such as screen or digital print) place ink on the surface. Sublimation gives the smoothest gradients and the best wash durability on polyester.
Can you print a photo on a patch?
Yes. Sublimation reproduces photos well. Send the highest-resolution image you have and we will check it before printing.
Do sublimated patches fade?
Sublimation inks are very colorfast. Like any printed textile, prolonged direct sunlight over years can soften colors, but normal wear and washing will not crack or peel the image.
Ready to order sublimated patches?
Tell us about your design and get a free, no-obligation quote. Minimum order is just 10 patches per design.